methodatlas
Operations

Standard Work Analysis

Turns workflows, data, causes, and improvements into a tangible result by collecting the current standard, observing actual work, and updating and training the standard.

Core question
Which steps of the examined process are actually standardized, where are unwanted deviations, and which variation is useful?
MediumWorkshop1-3 h
Purpose

The method helps clarify workflows, data, causes, and improvements in a concrete way. It looks for patterns, causes, weak spots, or bottlenecks and derives actions. The result is captured as a Standard Work Sheet, a deviation list, and an improved standard.

How it works

The team follows the steps: collect the current standard, observe actual work, record deviations and causes, define improvements, and update and train the standard. Each step is captured visibly. At the end, a Standard Work Sheet, a deviation list, and an improved standard are available so decisions, tests, or actions can follow directly.

Visual orientation

Method sketch for a quick mental model.

Standard Work AnalysisDokumentierten Standard, tatsächliche Arbeit und Abweichungen vergleichen, um einen besseren Standard und Training abzuleiten
Standard Work AnalysisDas Visual zeigt dokumentierten Standard und tatsächliche Arbeit im Vergleich, daraus sichtbare Abweichungen, Ursachen und einen verbesserten neuen Standard.Standard, gelebte Arbeit und Abweichungen gemeinsam lesenStandard Work Analysis zeigt, ob der Standard zur realen Arbeit passt und wo Training, Prozessbedingungen oder Dokumentation angepasst werden müssen.Standard und Realität nebeneinanderlegenVerbesserung klärenTraining und Aktualisierung schließen die SchleifeDokumentierter StandardSoll-Ablauf, Takt, Qualität undRollenTatsächliche ArbeitGemba-Beobachtung statt AnnahmenSoll/Ist-AbgleichSchrittSollIstBefundVorbereiten3 min5 minMaterialsucheBearbeiten12 min14 minMaschinenstoppPrüfen4 min4 minstabilÜbergabe2 min6 minRollen unklarAbweichungennicht schuldhaft, sondern lernbarUrsachenTraining, Material, Layout oderStandardNeuer Standardrealistisch, trainierbar, stabil

Flow

  1. 1Collect the current standard
  2. 2Observe actual work
  3. 3Record deviations and causes
  4. 4Define improvements
  5. 5Update and train the standard

The runsheet guides execution with 4 phases, timeboxes, 5 pitfalls, and clear stop criteria.

Open runsheet

Ideal for

  • Stable operational processes
  • Quality deviations
  • Training and handoffs

Not good for

  • One-off creative tasks
  • Strategy work
  • Unclear target processes

Deep dive

In detail

Standard Work Analysis makes visible how work is actually performed and where standard, reality, and the desired outcome diverge. The method looks at sequence, time, materials, roles, and quality criteria. Deviations are not treated automatically as errors, but as signs of unsuitable standards, training, or process conditions. That leads to improved standards and clearer learning points.

Facilitation

Observe work respectfully and without a controlling tone. Document the current flow, the desired standard, and the reasons for deviations side by side. Involve the people doing the work in the adjustments so the new standard stays realistic and accepted.

Output artifacts
Standard Work SheetDeviation ListImproved StandardTraining Needs
Tags
Artifact templates
Standard Work Analysis Working TemplateCompact working template for Standard Work Analysis with context, input, output artifacts, and next step.
spreadsheet

standard-work-analysis-working-template.md

Compact working template for Standard Work Analysis with context, input, output artifacts, and next step.

Standard Work Analysis Working Matrix

ElementDescriptionRatingEvidenceOwnerNext step
1
2
3

Output artifacts

  • Standard Work Sheet:
  • Deviation List:
  • Improved Standard:
  • Training Needs:

Decision or recommendation

What consequence follows from the matrix?

When to choose differently

Short decision aid for existing alternatives.

Process Mapping

Statt Standard Work Analysis, wenn du einen Ablauf Schritt für Schritt dokumentieren und Übergaben sichtbar machen willst.

Value Stream Mapping

Statt Standard Work Analysis, wenn der gesamte Wertfluss mit Wartezeiten, Übergaben und Engpässen sichtbar werden soll.

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