methodatlas

Operations Mapping tool

Fault Tree Analysis

Fault tree analysis models a top event with AND and OR branches to make critical paths and causes visible.

Fault tree analysis decomposes a top event into logical combinations of individual and combined failures. The structure shows where redundant protections hold and where a small gap becomes critical.

Core question
Which individual or combined basic events are logically sufficient to produce the defined top event?
Participants
3-8
Time
One to three working days for a bounded tree; add expert and evidence review.

Evidence building, analysis, and effectiveness review form a multi-stage initiative.

Paper illustration for Fault Tree Analysis.
  1. Top event

    Defined top event

    State the undesired event precisely and without a solution, including system state and boundary.

  2. Gates

    First logic level

    Arrange immediate causes beneath the top event and choose AND or OR from actual logic.

  3. Decompose

    Evidence-backed tree

    Expand intermediate events to controllable basic events or justified development boundaries.

  4. Cut sets

    Minimal cut sets

    Derive minimal event combinations whose occurrence logically produces the top event; identify shared events.

  5. Controls

    Control plan

    Prioritise controls against single events and combinations; test effect and remaining paths.

Add new evidence at review and version decisions with the prior state.

A good fit when

Bei einem kritischen Top-Event mit mehreren möglichen Auslösern modelliert die Methode Versagenspfade logisch. Sie macht sichtbar, welche Kombinationen aus Bedingungen zu einem Schaden führen können.

Ideal for

  • Technical disturbances
  • Safety analyses
  • Complex failure patterns

Not good for

  • Unclear problem definitions
  • Pure ideation
  • Very simple cause chains

Outputs

  • Control plan

    Reviewed fault tree with AND/OR logic, basic events, minimal cut sets, evidence, and prioritised controls.

Fault Tree Analysis · working structure

Fictional example

Fictional values show the actual method fields.

Defined top event

State the undesired event precisely and without a solution, including system state and boundary.

Top event: reserved pickup cannot be completed Saturday between 09:00 and 12:00.

First logic level

Arrange immediate causes beneath the top event and choose AND or OR from actual logic.

Top = OR [payment unavailable, unit not handoff-ready]. Handoff-ready failure = OR [not found, not released].

Evidence-backed tree

Expand intermediate events to controllable basic events or justified development boundaries.

Payment unavailable = AND [terminal offline, no manual fallback]. Terminal offline = OR [network outage, device fault].

Minimal cut sets

Derive minimal event combinations whose occurrence logically produces the top event; identify shared events.

Cut sets: {unit not found}; {not released}; {terminal offline + no fallback}.

Control plan

Prioritise controls against single events and combinations; test effect and remaining paths.

Fallback payment breaks the payment combination; scan requirement addresses not found; owner and test date recorded.

All values are fictional.

Reference · original teaching example

First step

Define the top event as an observable failure with system boundary, operating state, and time horizon.

Open the method guide

Deep dive

Purpose

For a critical top event with several possible triggers, the method logically models failure paths. It makes visible which combinations of conditions can lead to damage.

How it works

Starting from the end event, logical links are broken down so that single and combined failures become testable. This shows where redundant safeguards really hold and where a small gap becomes critical. The structure supports risk assessment where gut feeling would be too coarse.

In detail

Fault Tree Analysis starts with a clearly described failure event and works backward to possible causes. Logical links show whether one cause is enough or whether several conditions must combine. That turns a vague disturbance into a testable causal tree. The tree helps identify especially critical paths and place controls more precisely.

Facilitation

Start with a precise top event and keep the logic between causes explicit. Work with people who know the system behavior, the process, and the failure patterns. Check every branch against evidence and avoid writing assumptions into the tree as if they were confirmed causes.

The method guide walks execution through 5 phases, timing, 5 pitfalls, and clear stop criteria.

Open method guide

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Sources and topics

Topics
Artifact templates
Fault Tree Analysis: WorksheetSet subject, evidence, roles, flow, and review.
markdown

fault-tree-analysis-working-template.md

Set subject, evidence, roles, flow, and review.

Fault Tree Analysis: Worksheet

Question

To be confirmed

Desired outcome

To be confirmed

Scope

Whole initiative Time: One to three working days for a bounded tree; add expert and evidence review.

Complete this worksheet on paper or in your own document during the work.

Preparation for this scope

Method setup

  • Materials: Precise top event, system boundary and operating state, architecture and failure data, AND/OR gate notation, evidence register
  • Roles: FTA lead · system architecture · reliability/safety · component experts · control owners
  • Advance information: Define the top event as an observable failure with system boundary, operating state, and time horizon.
  • Overall time needed: One to three working days for a bounded tree; add expert and evidence review.
  • Setup: Prepare a workspace with Top event · Gates · Decompose · Cut sets · Controls; separate example from live data.

Prepare for the work steps

Top event: Defined top event

  • Define the top event as an observable failure with system boundary, operating state, and time horizon.
  • Precise top event, system boundary and operating state, architecture and failure data, AND/OR gate notation, evidence register

Gates: First logic level

  • Defined top event

Decompose: Evidence-backed tree

  • First logic level

Cut sets: Minimal cut sets

  • Evidence-backed tree

Controls: Control plan

  • Minimal cut sets

Fault Tree Analysis · working structure

Defined top event

State the undesired event precisely and without a solution, including system state and boundary.

...

First logic level

Arrange immediate causes beneath the top event and choose AND or OR from actual logic.

...

Evidence-backed tree

Expand intermediate events to controllable basic events or justified development boundaries.

...

Minimal cut sets

Derive minimal event combinations whose occurrence logically produces the top event; identify shared events.

...

Control plan

Prioritise controls against single events and combinations; test effect and remaining paths.

...

The blank worksheet contains prompts only.

Reference · original teaching example

Top event: Defined top event

Expected artifact: Defined top event

State the undesired event precisely and without a solution, including system state and boundary.

Entry:

...

  • Is the top event binary-testable and bound to an operating state?

Gates: First logic level

Expected artifact: First logic level

Arrange immediate causes beneath the top event and choose AND or OR from actual logic.

Entry:

...

  • Does OR mean one input suffices and AND mean all inputs are jointly required?

Decompose: Evidence-backed tree

Expected artifact: Evidence-backed tree

Expand intermediate events to controllable basic events or justified development boundaries.

Entry:

...

  • Are basic events concrete, independently understandable, and labelled by evidence or assumption?

Cut sets: Minimal cut sets

Expected artifact: Minimal cut sets

Derive minimal event combinations whose occurrence logically produces the top event; identify shared events.

Entry:

...

  • Are cut sets minimal and derivable from documented gate logic?

Controls: Control plan

Expected artifact: Control plan

Prioritise controls against single events and combinations; test effect and remaining paths.

Entry:

...

  • Does each priority control break a relevant cut set while residual logic stays visible?

Open questions and next steps

...

Method guide: https://methodatlas.meierhoff-systems.de/en/methods/fault-tree-analysis/run-sheet

Alternatives and neighbors

Fitting alternatives with decision guidance, followed by other related methods.

All methods
Constraints and origin
HighWorkshop + async2-6 h

Profile

Method form
Mapping tool
Participants
3-8
Time
2-6 h
Maturity
Canonical
Origin
H. A. Watson and Bell Labs
Paper illustration for Failure Mode and Effects Analysis
Next up: Failure Mode and Effects Analysis