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Criterion
Paper illustration for Waste Analysis.
Operations
Waste Analysis
Paper illustration for DMAIC.
Operations
DMAIC
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Purposedifferent
For a process that keeps people busy but creates little value, the method exposes waste. It directs attention to unnecessary movement, waiting times, rework, and overdelivery.For a process problem with fluctuating performance, the method brings analysis and improvement into a disciplined sequence. It creates a framework in which numbers, causes, and control come together.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.
Complexitydifferent
LowHighHigh
Timedifferent
45-120 min2-12 Wochen2-6 h
Participantsdifferent
2-83-103-10
Formatdifferent
WorkshopWorkshop + asyncWorkshop
Outputdifferent
Waste Map, Prioritized Waste, Improvement BacklogProject Charter, Measurement Plan, Cause Analysis, Control PlanFMEA Table, Risk Priority, Mitigation Actions
Tagsno overlap
WasteLeanProcess improvement
Continuous improvementQualityProcess improvement
RiskQualityOperationsRoot cause
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Often compared together

Methods with strong topical overlap with the current selection, not yet in the comparison.

Paper fishbone diagram with a measurable effect at the head and six labeled cause branches.
Operations
Fishbone Diagram
Paper illustration for Kaizen Event.
Operations
Kaizen Event
Paper illustration for 8D Problem Solving.
Operations
8D Problem Solving