methodatlas
RunsheetEngineering

Kanban

ComplexityMedium
TimeOngoing
Participants2-12
FormatWorkshop + async
MaturityCanonical
01

Prerequisite

What needs to be finished first

Complete firstValue Stream Mapping

The workflow is understood, with main stages and handoffs known, so Kanban columns map to real stages.

Without: Without flow understanding, cosmetic columns are created that do not fit actual work and do not expose bottlenecks.
Complete firstVisual Management

The team accepts a shared visible board as the single source of truth for work in flight.

Without: Without a shared board, each person uses private lists and Kanban becomes theater without control effect.
02

Preparation

What needs to be ready before start

Materials

Physical board or digital tool (Jira, Linear, Trello, Azure Boards); card schema with title, owner, class of service, and due date; WIP limit signage per column; cumulative flow diagram (CFD) for reporting.

People / roles

One service delivery manager or team lead as flow owner; all team members as card movers; optional flow manager for multi-team setups; stakeholders with read access.

Pre-read

Backlog with pending items; definition of ready and definition of done per column; current per-person load; known external dependencies; SLA or delivery goals.

Time needed

Setup 2-4 h, then continuous operation with daily stand-up (15 min) and weekly replenishment (45 min)

Setup

Align columns to real work stages (for example backlog, ready, in progress, in review, done). Set conservative WIP limits per column (persons in column minus 1). Define done criteria per column in writing. Define class of service (Standard, Expedite, Fixed Date, Intangible).

03

Core question

The one question this method answers

How does work flow through the stages, where does it queue up, and which policy keeps WIP limits intact?

04

Flow

Marker: Phase

StepDurationActionHint
1Phase 1: Visualize
2-4 h setupCapture all active items as cards and place them in the matching column. Assign owner per card. Mark class of service. Make the board visible to everyone.If 30 cards are marked in progress while the team has 5 people, overload is the primary issue, not process design.
2Phase 2: Set WIP limits
1 hSet a hard limit per column. Rule of thumb: people in the column minus 1, or 1.5 per person when pair work is common. Limit must be visible on board.When the team treats limits as recommendations, there is no true limit. Before adopting, commit explicitly: when exceeded, stop-the-line.
3Phase 3: Policies and pull
30 minAnchor pull rule: no one pushes, everyone pulls. Run daily stand-up at the board, read from right to left. Mark blockers with red cards. Define escalation path clearly.If a manager pushes work to the board without capacity, WIP limits have no effect. Managers should introduce work at replenishment, not directly in doing.
4Phase 4: Measure and visualize
ongoingTrack CFD and lead time per card. Use lead time histogram as forecast basis. Hold monthly flow review with bottleneck analysis.Lead time without distribution hides variation. Report median and 85th percentile. If lead time varies strongly, class of service is unclear or items are inconsistent in size.
5Phase 5: Continuous improvement
45 min per monthFlow review: identify where waiting builds, where WIP limits are broken, and which class of service is overloaded. Define one to two improvement actions per review.Kanban is not set-and-forget. Without review, the board becomes a tracker, not a control instrument. Keep changes to at most two per review or causal links weaken.
05

Artifact

What comes out at the end

Form

Living Kanban board with columns, WIP limits, classes, cards, and policies, plus CFD, lead-time histogram, and monthly review notes with improvements and outcomes.

Versioning / ownership

Where possible, version board configuration as code (Jira configuration export). Monthly snapshot of CFD and lead-time histogram in Confluence or wiki. Document all changes to columns or WIP limits with date and rationale.

Tool alternatives
  • Physical board with sticky notes and magnets
  • Jira with Kanban boards and control charts
  • Linear with workflow columns and cycle-time reports
  • Azure Boards or Trello with Power-Ups
  • Kanbanize or ActionableAgile for flow analytics

kanban-working-template.md

Compact working template for Kanban with context, input, output artifacts, and next step.

Kanban Canvas

Context

What is this method used for?

Core question

Which question should be answered at the end?

Input

Which data, observations, or materials are available?

Working area

  • Area 1:
  • Area 2:
  • Area 3:
  • Relationships / patterns:

Output artifacts

  • Kanban Board:
  • WIP Policies:
  • Flow Metrics:

Open questions

  • ...

Next step

Owner, date, success signal.

06

Example output

Concrete filled scenario, fictional example

kanban-beispiel.md

Concrete filled scenario, fictional example

Kanban board for platform team Workspot, as of 18.05.2026

Columns and limits

  • Backlog (no limit)
  • Ready (max 8)
  • In Progress (max 4)
  • In Review (max 3)
  • Verify (max 2)
  • Done

Classes of service

  • Standard (yellow), Expedite (red, one reserved slot), Fixed Date (blue), Intangible (grey).

Current state

  • Backlog: 27 items. In Progress: 4 (limit reached). In Review: 4 (limit exceeded by one, stop-the-line).

Flow metrics (rolling 4 weeks)

  • Throughput: 11.2 items/week.
  • Lead time median: 6.4 days, 85th percentile: 18.2 days.
  • Block quote: 9% of items blocked at least once.

Top bottleneck: In Review (reviewer capacity). Measure from KW 19: Pair review slot Tue/Thu 14:00-15:30, owner @ben. Success signal: 85th percentile lead time below 14 days within 6 weeks.

07

Pitfalls

Recognize symptoms and steer against them

Trap

Cosmetic columns

Symptom

Columns are generic To Do/Doing/Done and do not map real stages; cards stay stuck in Doing.

What to do

Align columns to real work flow, with at least ready, in progress, in review, verify. Define entry and exit criteria per column.

Trap

WIP limit as recommendation

Symptom

Limit of 3 is regularly exceeded by 5 or 6 without consequence.

What to do

Introduce stop-the-line: when exceeded, no new work starts. Complete existing work first. WIP discipline becomes real when limits are treated as agreements.

Trap

Push instead of pull

Symptom

A manager or PM pushes cards into Doing without capacity.

What to do

Define replenishment meeting as the only path to ready. Doing must be pull-only. Under pressure, use class of service Expedite with explicit rules rather than informal escalation.

Trap

Cards without owner

Symptom

Several people assume someone else is working on an item, and cards stall.

What to do

Pull rule: whoever pulls is owner. Require owner avatar on every card. If no one pulls, keep card in ready, not assign by default.

Trap

No class of service

Symptom

All cards look the same, and expedite tickets crowd out standard work without rules.

What to do

Define four classes with slots and rules. Expedite should have one slot and not stall the whole flow; fixed date requires date field on each card.

Trap

CFD is unread

Symptom

Diagram exists but nobody reviews it, and bottlenecks remain invisible.

What to do

Run monthly flow review as recurring meeting. CFD and lead-time histogram must be required slides. Attack one bottleneck per review.

08

Stop criteria

Done signals checkable in under a minute

Team refuses to make work visible and private lists dominate.
External stakeholders push directly into doing without replenishment agreement.
WIP limits are not respected, and stop-the-line is ignored.
Work cannot be split into atomic cards and cards remain in progress for months.
Definition of done per column is missing and cards move unpredictably.
Multiple teams use one board without clear ownership; accountability becomes diffuse.

Finished the runsheet?

Go to the profile for purpose, similar methods, and sources or continue to the next method in the catalog.