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Criterion
Paper illustration for Waste Analysis.
Operations
Waste Analysis
Gemba Walk workspace showing the question, observations, and next decision.
Operations
Gemba Walk
Paper illustration for Standard Work Analysis.
Operations
Standard Work Analysis
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Purposedifferent
For a process that keeps people busy but creates little value, the method exposes waste. It directs attention to unnecessary movement, waiting times, rework, and overdelivery.When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions.When the same task is done differently depending on the person, the method exposes the reliable core. It creates comparability without unnecessarily choking off needed latitude.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.
Complexitydifferent
LowLowMediumHigh
Timedifferent
45-120 min30-120 min1-3 h2-6 h
Participantsdifferent
2-82-62-63-10
Formatsame
WorkshopWorkshopWorkshopWorkshop
Outputdifferent
Waste Map, Prioritized Waste, Improvement BacklogObservation Notes, Improvement IdeasStandard Work Sheet, Deviation List, Improved Standard, Training NeedsFMEA Table, Risk Priority, Mitigation Actions
Tagsno overlap
WasteLeanProcess improvement
LeanObservationProcessOperations
LeanProcessQuality
RiskQualityOperationsRoot cause
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