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Criterion
Paper illustration for Waste Analysis.
Operations
Waste Analysis
Gemba Walk workspace showing the question, observations, and next decision.
Operations
Gemba Walk
Paper illustration for DMAIC.
Operations
DMAIC
A3 Problem-Solving workspace showing the question, observations, and next decision.
Operations
A3 Problem Solving
Purposedifferent
For a process that keeps people busy but creates little value, the method exposes waste. It directs attention to unnecessary movement, waiting times, rework, and overdelivery.When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions.For a process problem with fluctuating performance, the method brings analysis and improvement into a disciplined sequence. It creates a framework in which numbers, causes, and control come together.For a complex deviation with several people involved, the method bundles problem, analysis, and decision onto one page. It creates a shared working space where causes, countermeasures, and follow-up fit together.
Complexitydifferent
LowLowHighMedium
Timedifferent
45-120 min30-120 min2-12 Wochen45-90 min
Participantsdifferent
2-82-63-102-5
Formatdifferent
WorkshopWorkshopWorkshop + asyncWorkshop + async
Outputdifferent
Waste Map, Prioritized Waste, Improvement BacklogObservation Notes, Improvement IdeasProject Charter, Measurement Plan, Cause Analysis, Control PlanA3 Report, Action Plan, Root Cause Analysis
Tagsno overlap
WasteLeanProcess improvement
LeanObservationProcessOperations
Continuous improvementQualityProcess improvement
LeanProblem solvingCoachingOperations
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