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Criterion
Process Mapping method illustration showing its working structure
Operations
Process Mapping
Paper illustration of MORT Analysis with its method-specific working model.
Operations
MORT Analysis
Gemba Walk workspace showing the question, observations, and next decision.
Operations
Gemba Walk
Paper illustration of Barrier Analysis with its method-specific working model.
Operations
Barrier Analysis
Purposedifferent
With a confusing workflow that has many handoffs, the method makes the actual process visible. It shows where work is passed on, delayed, or duplicated, so improvement targets the right spots.For a safety-relevant event or a system with high protection requirements, the method examines where controls failed. It exposes both technical and organizational gaps.When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions.For a risk that can only be managed through multiple layers of protection, the method examines the effectiveness of each barrier. It shows where safeguards are missing, too weak, or fail under real conditions.
Complexitydifferent
MediumHighLowMedium
Timedifferent
1-3 hMehrere Tage bis Wochen30-120 min2-4 h
Participantsdifferent
3-102-62-62-6
Formatdifferent
WorkshopWorkshop + asyncWorkshopWorkshop + async
Outputdifferent
Process Map, Handoff List, Improvement BacklogMORT Worksheets, Findings per Branch, Corrective Actions, Systemic RecommendationsObservation Notes, Improvement IdeasBarrier Inventory, Failure Analysis per Barrier, Action Backlog
Tagsno overlap
ProcessOperationsImprovement
Root causeSafetySystemicIncident
LeanObservationProcessOperations
Root causeSafetyIncident
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