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| Criterion |  Operations Process Mapping |  Operations MORT Analysis |  Operations Gemba Walk |  Operations 5 Whys |
|---|---|---|---|---|
Purposedifferent | With a confusing workflow that has many handoffs, the method makes the actual process visible. It shows where work is passed on, delayed, or duplicated, so improvement targets the right spots. | For a safety-relevant event or a system with high protection requirements, the method examines where controls failed. It exposes both technical and organizational gaps. | When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions. | For a single, hard-to-explain deviation, the method exposes the causal chain behind the visible symptom. It keeps the cause open until a controllable condition emerges instead of a mere description. |
Complexitydifferent | Medium | High | Low | Low |
Timedifferent | 1-3 h | Mehrere Tage bis Wochen | 30-120 min | 15-30 min |
Participantsdifferent | 3-10 | 2-6 | 2-6 | 2-6 |
Formatdifferent | Workshop | Workshop + async | Workshop | Workshop |
Outputdifferent | Process Map, Handoff List, Improvement Backlog | MORT Worksheets, Findings per Branch, Corrective Actions, Systemic Recommendations | Observation Notes, Improvement Ideas | Root cause notes, Countermeasures |
Tagsno overlap | ProcessOperationsImprovement | Root causeSafetySystemicIncident | LeanObservationProcessOperations | Root causeIncidentLeanProblem solving |