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Criterion
Paper illustration for Bottleneck Analysis.
Operations
Bottleneck Analysis
Paper illustration for DMAIC.
Operations
DMAIC
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Purposedifferent
For a flow that backs up at one point, the method looks for the capacity limit with the greatest leverage. It explains why extra effort elsewhere barely improves throughput.For a process problem with fluctuating performance, the method brings analysis and improvement into a disciplined sequence. It creates a framework in which numbers, causes, and control come together.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.
Complexitydifferent
MediumHighHigh
Timedifferent
1-3 h2-12 Wochen2-6 h
Participantsdifferent
3-83-103-10
Formatdifferent
Workshop + asyncWorkshop + asyncWorkshop
Outputdifferent
Bottleneck Map, Flow Metrics, Improvement Options, Follow-up MeasuresProject Charter, Measurement Plan, Cause Analysis, Control PlanFMEA Table, Risk Priority, Mitigation Actions
Tagsno overlap
FlowMeasurementConstraints
Continuous improvementQualityProcess improvement
RiskQualityOperationsRoot cause
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Often compared together

Methods with strong topical overlap with the current selection, not yet in the comparison.

Paper fishbone diagram with a measurable effect at the head and six labeled cause branches.
Operations
Fishbone Diagram
Paper illustration for Theory of Constraints.
Operations
Theory of Constraints
Paper illustration for 8D Problem Solving.
Operations
8D Problem Solving
Paper illustration for Current Reality Tree
Systems Thinking
Current Reality Tree