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Criterion
Paper illustration for Waste Analysis.
Operations
Waste Analysis
Paper illustration for DMAIC.
Operations
DMAIC
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Paper fishbone diagram with a measurable effect at the head and six labeled cause branches.
Operations
Fishbone Diagram
Purposedifferent
For a process that keeps people busy but creates little value, the method exposes waste. It directs attention to unnecessary movement, waiting times, rework, and overdelivery.For a process problem with fluctuating performance, the method brings analysis and improvement into a disciplined sequence. It creates a framework in which numbers, causes, and control come together.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.When a problem has several possible contributing factors, the method sorts causes by cause areas. It prevents an initial hunch from blocking the view of other plausible drivers.
Complexitydifferent
LowHighHighLow
Timedifferent
45-120 min2-12 Wochen2-6 h30-60 min
Participantsdifferent
2-83-103-102-8
Formatdifferent
WorkshopWorkshop + asyncWorkshopWorkshop
Outputdifferent
Waste Map, Prioritized Waste, Improvement BacklogProject Charter, Measurement Plan, Cause Analysis, Control PlanFMEA Table, Risk Priority, Mitigation ActionsFishbone Diagram, Cause Categories, Investigation Backlog
Tagsno overlap
WasteLeanProcess improvement
Continuous improvementQualityProcess improvement
RiskQualityOperationsRoot cause
Root causeQualityOperations
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