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Criterion
Paper illustration for Waste Analysis.
Operations
Waste Analysis
Paper illustration for Bottleneck Analysis.
Operations
Bottleneck Analysis
Paper illustration for Theory of Constraints.
Operations
Theory of Constraints
Gemba Walk workspace showing the question, observations, and next decision.
Operations
Gemba Walk
Purposedifferent
For a process that keeps people busy but creates little value, the method exposes waste. It directs attention to unnecessary movement, waiting times, rework, and overdelivery.For a flow that backs up at one point, the method looks for the capacity limit with the greatest leverage. It explains why extra effort elsewhere barely improves throughput.For a system that does not get faster despite effort, the method directs attention to the bottleneck. It concentrates improvement on the point that actually limits throughput.When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions.
Complexitydifferent
LowMediumHighLow
Timedifferent
45-120 min1-3 h2-4 h Analyse, laufend30-120 min
Participantsdifferent
2-83-83-122-6
Formatdifferent
WorkshopWorkshop + asyncWorkshop + asyncWorkshop
Outputdifferent
Waste Map, Prioritized Waste, Improvement BacklogBottleneck Map, Flow Metrics, Improvement Options, Follow-up MeasuresConstraint Map, Improvement Plan, Flow MetricsObservation Notes, Improvement Ideas
Tagsno overlap
WasteLeanProcess improvement
FlowMeasurementConstraints
OperationsConstraintsFlowImprovement
LeanObservationProcessOperations
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