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Criterion
Paper illustration for Kaizen Event.
Operations
Kaizen Event
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Paper illustration for Pareto Analysis
Decision Making
Pareto Analysis
A 5 Whys working surface connects an observable problem with evidenced causes, marked uncertainty and concrete countermeasures with ownership.
Operations
5 Whys
Purposedifferent
For a tightly scoped process segment with noticeable waste, the method bundles shared energy for change. It suits situations that call for fast learning loops and visible adjustments.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.In many problem situations, effect is distributed unequally across many causes. A Pareto Analysis separates the few drivers with high leverage from the long remainder and focuses attention on what measurably moves the needle.For a single, hard-to-explain deviation, the method exposes the causal chain behind the visible symptom. It keeps the cause open until a controllable condition emerges instead of a mere description.
Complexitydifferent
MediumHighLowLow
Timedifferent
0.5-5 Tage2-6 h30-60 min15-30 min
Participantsdifferent
4-103-101-62-6
Formatdifferent
WorkshopWorkshopWorkshop + asyncWorkshop
Outputdifferent
Kaizen Charter, Waste List, Improvement Experiments, Standard Work UpdateFMEA Table, Risk Priority, Mitigation ActionsPareto Chart, Top Causes, Focus ListRoot cause notes, Countermeasures
Tagsno overlap
LeanContinuous improvementOperations
RiskQualityOperationsRoot cause
PrioritizationQualityFocusRoot cause
Root causeIncidentLeanProblem solving
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