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Criterion
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Paper illustration for PDCA Cycle.
Operations
PDCA Cycle
Paper illustration of an assumption matrix with prioritized test cards
Decision Making
Assumption Surfacing
Paper fishbone diagram with a measurable effect at the head and six labeled cause branches.
Operations
Fishbone Diagram
Purposedifferent
For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.For an improvement that still has to prove itself in everyday work, the method runs it through small learning loops. It connects planning, checking, and standardization into a repeatable learning mode.Plans often contain assumptions that were never openly stated and remain dangerous precisely because of that. Assumption Surfacing makes these silent premises visible and prioritizes which of them carry the initiative or could sink it.When a problem has several possible contributing factors, the method sorts causes by cause areas. It prevents an initial hunch from blocking the view of other plausible drivers.
Complexitydifferent
HighLowLowLow
Timedifferent
2-6 h1 h bis mehrere Wochen45-90 min30-60 min
Participantsdifferent
3-101-82-82-8
Formatdifferent
WorkshopWorkshop + asyncWorkshop + asyncWorkshop
Outputdifferent
FMEA Table, Risk Priority, Mitigation ActionsPDCA Log, Experiment Plan, Learning Outcome, Standard ChangeAssumption List, Critical Assumptions, Learning PlanFishbone Diagram, Cause Categories, Investigation Backlog
Tagsno overlap
RiskQualityOperationsRoot cause
Continuous improvementLeanExperiments
AssumptionsRiskDecisionDiscovery
Root causeQualityOperations
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