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Criterion
Paper illustration for DMAIC.
Operations
DMAIC
Paper illustration for Bottleneck Analysis.
Operations
Bottleneck Analysis
A hypothetical failure makes concrete risks, signals, and fitting mitigations visible.
Decision Making
Pre-Mortem
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Purposedifferent
For a process problem with fluctuating performance, the method brings analysis and improvement into a disciplined sequence. It creates a framework in which numbers, causes, and control come together.For a flow that backs up at one point, the method looks for the capacity limit with the greatest leverage. It explains why extra effort elsewhere barely improves throughput.In early initiatives with many uncertainties, planning quickly turns too optimistic. A pre-mortem makes the expected failure visible in advance and sharpens the view of causes, gaps, and countermeasures.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.
Complexitydifferent
HighMediumLowHigh
Timedifferent
2-12 Wochen1-3 h20–45 min2-6 h
Participantsdifferent
3-103-8Small cross-functional group3-10
Formatdifferent
Workshop + asyncWorkshop + asyncWorkshopWorkshop
Outputdifferent
Project Charter, Measurement Plan, Cause Analysis, Control PlanBottleneck Map, Flow Metrics, Improvement Options, Follow-up MeasuresRisk list, Mitigation plan, Assumption logFMEA Table, Risk Priority, Mitigation Actions
Tagsno overlap
Continuous improvementQualityProcess improvement
FlowMeasurementConstraints
RiskDecisionFailurePlanning
RiskQualityOperationsRoot cause
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