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Criterion
Paper illustration for Bottleneck Analysis.
Operations
Bottleneck Analysis
A3 Problem-Solving workspace showing the question, observations, and next decision.
Operations
A3 Problem Solving
Gemba Walk workspace showing the question, observations, and next decision.
Operations
Gemba Walk
Paper illustration for Theory of Constraints.
Operations
Theory of Constraints
Purposedifferent
For a flow that backs up at one point, the method looks for the capacity limit with the greatest leverage. It explains why extra effort elsewhere barely improves throughput.For a complex deviation with several people involved, the method bundles problem, analysis, and decision onto one page. It creates a shared working space where causes, countermeasures, and follow-up fit together.When there is uncertainty about the real course of a process, the method brings observation to the place where work happens. It combines perception, follow-up questions, and process knowledge so decisions rest on actual workflows instead of assumptions.For a system that does not get faster despite effort, the method directs attention to the bottleneck. It concentrates improvement on the point that actually limits throughput.
Complexitydifferent
MediumMediumLowHigh
Timedifferent
1-3 h45-90 min30-120 min2-4 h Analyse, laufend
Participantsdifferent
3-82-52-63-12
Formatdifferent
Workshop + asyncWorkshop + asyncWorkshopWorkshop + async
Outputdifferent
Bottleneck Map, Flow Metrics, Improvement Options, Follow-up MeasuresA3 Report, Action Plan, Root Cause AnalysisObservation Notes, Improvement IdeasConstraint Map, Improvement Plan, Flow Metrics
Tagsno overlap
FlowMeasurementConstraints
LeanProblem solvingCoachingOperations
LeanObservationProcessOperations
OperationsConstraintsFlowImprovement
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