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Criterion
Paper illustration for Theory of Constraints.
Operations
Theory of Constraints
Paper illustration for Bottleneck Analysis.
Operations
Bottleneck Analysis
Paper illustration for Failure Mode and Effects Analysis
Operations
Failure Mode and Effects Analysis
Paper fishbone diagram with a measurable effect at the head and six labeled cause branches.
Operations
Fishbone Diagram
Purposedifferent
For a system that does not get faster despite effort, the method directs attention to the bottleneck. It concentrates improvement on the point that actually limits throughput.For a flow that backs up at one point, the method looks for the capacity limit with the greatest leverage. It explains why extra effort elsewhere barely improves throughput.For a process, product, or service with noticeable failure risks, the method assesses possible failure modes in advance. It directs attention to combinations of occurrence, effect, and detectability.When a problem has several possible contributing factors, the method sorts causes by cause areas. It prevents an initial hunch from blocking the view of other plausible drivers.
Complexitydifferent
HighMediumHighLow
Timedifferent
2-4 h Analyse, laufend1-3 h2-6 h30-60 min
Participantsdifferent
3-123-83-102-8
Formatdifferent
Workshop + asyncWorkshop + asyncWorkshopWorkshop
Outputdifferent
Constraint Map, Improvement Plan, Flow MetricsBottleneck Map, Flow Metrics, Improvement Options, Follow-up MeasuresFMEA Table, Risk Priority, Mitigation ActionsFishbone Diagram, Cause Categories, Investigation Backlog
Tagsno overlap
OperationsConstraintsFlowImprovement
FlowMeasurementConstraints
RiskQualityOperationsRoot cause
Root causeQualityOperations
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